FJ-FD4615

Ford 6.7L Powerstroke Fuel Filter Water Separator Kit FD-4615

Fuel FiltersCE / ISO 9001

FD-4615 is a complete two-piece fuel filter service kit for 2011-2016 Ford F-250, F-350, F-450 and F-550 Super Duty trucks with the 6.7L Powerstroke V8 turbo diesel. It contains the frame-mounted fuel water separator, the engine-mounted fuel filter cartridge and a new housing O-ring, replacing Motorcraft FD-4615 and Ford BC3Z-9N184-B with 5 micron filtration and 98% water separation.

$25.99/ unit · referenceMOQ:1 units
Qty
min 1 units
Tier Pricing (USD / unit)
QtyUnit Price
1+ units$25.99
10+ units🎯 Recommended$24.69
50+ units$22.09
100+ units$20.79

📋 Key Specs

Kit contents1 x frame-mounted fuel water separator + 1 x engine-mounted fuel filter cartridge + 1 x housing O-ring
Filter positionsFrame-mounted water separator (primary), engine-mounted cartridge (secondary)
Filtration rating5 micron
Water separation98% efficiency rating
ReplacesMotorcraft FD-4615 / Ford BC3Z-9N184-B
EngineFord 6.7L Powerstroke V8 turbo diesel
Service interval15,000-22,500 miles (24,000-36,000 km) or 12 months

❓ FAQ

The kit contains two filter elements and one seal: the frame-mounted fuel water separator, the engine-mounted fuel filter cartridge, and one new housing O-ring. Both elements are required for a complete 6.7L Powerstroke fuel filter service and are replaced together in the same job.

The FD-4615 kit carries a 5 micron rating with a 98% water separation efficiency rating. Ford publishes the combined performance of the two factory filters as 5.1 micron at 98% efficiency, so 5 micron is the figure to compare against when shopping for a replacement kit.

No. This kit covers 2011-2016 Ford F-250, F-350, F-450 and F-550 Super Duty trucks with the 6.7L Powerstroke V8 turbo diesel. Ford changed the fuel filter design from 2017 onward, and those trucks use a different kit, so check the model year and the number on the filter you are removing before ordering.

Both elements are specified for 15,000-22,500 miles (24,000-36,000 km) or 12 months under normal duty, and they should be changed as a pair. Ford also recommends draining the water separator monthly, or at every oil change, through the drain valve on the frame-mounted housing. Shorten the interval under heavy towing or when fueling from job-site tanks.

They are the same kit under two numbering systems. FD-4615 is the Motorcraft number for the two-element fuel filter kit, and BC3Z-9N184-B is the Ford OE number for the same kit. This product replaces both numbers and matches the original contents: the frame-mounted water separator, the engine-mounted cartridge and one housing O-ring.

MOQ varies by product: 5–100 units for standard parts (see product page). Tier pricing decreases with volume. Custom parts usually ≥ 50 units, evaluated by process.

Stock/short-run: 7–15 days; bulk orders 20–35 days; custom 30–45 days incl. sampling. Note your deadline in the inquiry — sales will confirm capacity.

Add products to the inquiry list and submit with contact info. Sales contact you within 24h and issue a formal quotation (tier pricing + proforma invoice) within 48h. The AI assistant can pre-fill inquiries in chat.

Yes. We develop from drawings/samples and support private labeling. Process: evaluation → sampling (15–25 days) → approval → mass production.

Payment: T/T 30% deposit + 70% before shipment / L/C / Trade Assurance. Shipping: FOB Ningbo/Shanghai, CIF or DDP; EU & NA warehouses; sea/air/express.

ISO 9001 & IATF 16949; CE/UL/ATEX on key products. Every batch ships with inspection reports; third-party inspection (SGS/BV) supported.

Description

Product Overview

FD-4615 is a complete two-piece fuel filter service kit for 2011-2016 Ford F-250, F-350, F-450 and F-550 Super Duty trucks with the 6.7L Powerstroke V8 turbo diesel. The kit contains the frame-mounted fuel water separator, the engine-mounted fuel filter cartridge and a new housing O-ring, and it replaces Motorcraft FD-4615 and Ford OE number BC3Z-9N184-B.

These trucks run a two-stage fuel system. The frame-mounted separator on the driver-side frame rail removes bulk water and coarse debris first; the engine-mounted cartridge on the valve cover then handles fine-particle filtration before fuel reaches the Bosch CP4.2 high-pressure pump. Both elements are renewed in the same service.

Key Features

Two filter elements in one service — matches the factory two-stage layout, renewing the frame-mounted and engine-mounted positions together instead of one at a time.
5 micron filtration rating — fine-particle protection for the common-rail injectors and the CP4.2 high-pressure fuel pump.
98% water separation efficiency — the frame-mounted separator strips water out of the diesel before it reaches the high-pressure side of the system.
Direct replacement for BC3Z-9N184-B — both elements drop into the original housings and caps, with no adapter and no housing change.
Housing O-ring supplied — one new seal is included so the housing joint can be resealed during the same service.
Matched service interval — both elements are specified for 15,000-22,500 miles (24,000-36,000 km) or 12 months under normal duty.

Cross Reference

Replaces Motorcraft — FD-4615 / FD4615
Replaces Ford OEM — BC3Z-9N184-B / BC3Z9N184B
Fits Fleetguard — FK22004 (kit of FF100 and FS100)
Fits Donaldson — P550948
Fits Baldwin — BF9895 / BF9895KIT
Fits WIX — 33615 / WF10737
Fits FRAM — K10826
Fits Luber-Finer — L4615F
Fits Purolator — F76160
Fits Premium Guard — DF4615 / PF4615
Fits NAPA — 3615
Fits CARQUEST — 86615
Fits Hastings — FF1223
Fits ECOGARD — XF76160
Fits Champ — L4615F

Specifications

Kit contents — 1 x frame-mounted fuel water separator + 1 x engine-mounted fuel filter cartridge + 1 x housing O-ring
Filter positions — Frame-mounted water separator (primary), engine-mounted cartridge (secondary)
Filtration rating — 5 micron
Water separation — 98% efficiency rating
Replaces — Motorcraft FD-4615 / Ford BC3Z-9N184-B
Engine — Ford 6.7L Powerstroke V8 turbo diesel
Service interval — 15,000-22,500 miles (24,000-36,000 km) or 12 months

Application

Vehicles — 2011-2016 Ford F-250 / F-350 / F-450 / F-550 Super Duty, 6.7L Powerstroke V8 turbo diesel
Also listed for — 2016 Ford F-650 / F-750 with the 6.7L Powerstroke
Not for — 2017 and later 6.7L Powerstroke, which use a different fuel filter design
Package includes — 2 filter elements (frame-mounted water separator + engine-mounted cartridge) and 1 housing O-ring
Service note — drain the water separator monthly, or at every oil change, through the drain valve on the frame-mounted housing

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