
Ford 6.7L Powerstroke Fuel Filter Water Separator Kit FD-4615
FD-4615 is a complete two-piece fuel filter service kit for 2011-2016 Ford F-250, F-350, F-450 and F-550 Super Duty trucks with the 6.7L Powerstroke V8 turbo diesel. It contains the frame-mounted fuel water separator, the engine-mounted fuel filter cartridge and a new housing O-ring, replacing Motorcraft FD-4615 and Ford BC3Z-9N184-B with 5 micron filtration and 98% water separation.
| Tier Pricing (USD / unit) | |
|---|---|
| Qty | Unit Price |
| 1+ units | $25.99 |
| 10+ units🎯 Recommended | $24.69 |
| 50+ units | $22.09 |
| 100+ units | $20.79 |
📋 Key Specs
| Kit contents | 1 x frame-mounted fuel water separator + 1 x engine-mounted fuel filter cartridge + 1 x housing O-ring |
| Filter positions | Frame-mounted water separator (primary), engine-mounted cartridge (secondary) |
| Filtration rating | 5 micron |
| Water separation | 98% efficiency rating |
| Replaces | Motorcraft FD-4615 / Ford BC3Z-9N184-B |
| Engine | Ford 6.7L Powerstroke V8 turbo diesel |
| Service interval | 15,000-22,500 miles (24,000-36,000 km) or 12 months |
❓ FAQ
The kit contains two filter elements and one seal: the frame-mounted fuel water separator, the engine-mounted fuel filter cartridge, and one new housing O-ring. Both elements are required for a complete 6.7L Powerstroke fuel filter service and are replaced together in the same job.
The FD-4615 kit carries a 5 micron rating with a 98% water separation efficiency rating. Ford publishes the combined performance of the two factory filters as 5.1 micron at 98% efficiency, so 5 micron is the figure to compare against when shopping for a replacement kit.
No. This kit covers 2011-2016 Ford F-250, F-350, F-450 and F-550 Super Duty trucks with the 6.7L Powerstroke V8 turbo diesel. Ford changed the fuel filter design from 2017 onward, and those trucks use a different kit, so check the model year and the number on the filter you are removing before ordering.
Both elements are specified for 15,000-22,500 miles (24,000-36,000 km) or 12 months under normal duty, and they should be changed as a pair. Ford also recommends draining the water separator monthly, or at every oil change, through the drain valve on the frame-mounted housing. Shorten the interval under heavy towing or when fueling from job-site tanks.
They are the same kit under two numbering systems. FD-4615 is the Motorcraft number for the two-element fuel filter kit, and BC3Z-9N184-B is the Ford OE number for the same kit. This product replaces both numbers and matches the original contents: the frame-mounted water separator, the engine-mounted cartridge and one housing O-ring.
MOQ varies by product: 5–100 units for standard parts (see product page). Tier pricing decreases with volume. Custom parts usually ≥ 50 units, evaluated by process.
Stock/short-run: 7–15 days; bulk orders 20–35 days; custom 30–45 days incl. sampling. Note your deadline in the inquiry — sales will confirm capacity.
Add products to the inquiry list and submit with contact info. Sales contact you within 24h and issue a formal quotation (tier pricing + proforma invoice) within 48h. The AI assistant can pre-fill inquiries in chat.
Yes. We develop from drawings/samples and support private labeling. Process: evaluation → sampling (15–25 days) → approval → mass production.
Payment: T/T 30% deposit + 70% before shipment / L/C / Trade Assurance. Shipping: FOB Ningbo/Shanghai, CIF or DDP; EU & NA warehouses; sea/air/express.
ISO 9001 & IATF 16949; CE/UL/ATEX on key products. Every batch ships with inspection reports; third-party inspection (SGS/BV) supported.
Description
Product Overview
FD-4615 is a complete two-piece fuel filter service kit for 2011-2016 Ford F-250, F-350, F-450 and F-550 Super Duty trucks with the 6.7L Powerstroke V8 turbo diesel. The kit contains the frame-mounted fuel water separator, the engine-mounted fuel filter cartridge and a new housing O-ring, and it replaces Motorcraft FD-4615 and Ford OE number BC3Z-9N184-B.
These trucks run a two-stage fuel system. The frame-mounted separator on the driver-side frame rail removes bulk water and coarse debris first; the engine-mounted cartridge on the valve cover then handles fine-particle filtration before fuel reaches the Bosch CP4.2 high-pressure pump. Both elements are renewed in the same service.
Key Features
Cross Reference
Specifications
Application
📄 Downloads
- FJ-FD4615-datasheet-en.pdf · 2 KB
